Wear-resistant steel

Carbon Steel(碳鋼)

Carbon steel refers to steel whose main components are iron (Fe) and carbon (C), typically containing no or only trace amounts of alloying elements. It is the most common and widely used type of steel.

 

🔍 Classification of Carbon Steel (by Carbon Content)

Type

Carbon Content Range

Properties

Common Applications

Low Carbon Steel (Mild Steel)

0.05% – 0.25%

Good ductility, excellent weldability, low cost

Structural parts, car bodies, pipelines, screws

Medium Carbon Steel

0.25% – 0.60%

Higher strength and hardness than low carbon steel, slightly lower toughness

Gears, shafts, forgings

High Carbon Steel

0.60% – 1.0%

Very high hardness, can be heat-treated

Cutting tools, springs, molds, tool steels

🔍 Characteristics of Carbon Steel

  • Cost-effective: Carbon steel is relatively inexpensive to produce, making it ideal for a wide range of industrial and construction applications.
  • High Strength: Particularly medium and high carbon steels offer excellent strength and load-bearing capacity.
  • Easy to Process: Low carbon steel is easy to machine, weld, and form.
  • Low Corrosion Resistance: Carbon steel is prone to rust, so it often requires surface treatment such as painting, galvanizing, or coating.

 

🔍 Common Grades and Uses of Carbon Steel

Grade

Standard

Applications

A36

ASTM

Construction beams, bridges, structural steel

1018

ASTM

Machined parts, shafts, bolts, gears

S45C

JIS

Mechanical parts, axles, automotive components

 

🔍 Common Surface Treatments

  • Hot-dip Galvanizing: Coated with a zinc layer for corrosion protection.
  • Blackening: Forms an oxide film to prevent rust and reduce light reflection.
  • Phosphate Coating: Enhances paint adhesion and rust resistance.
  • Painting or Powder Coating: Provides protection and enhances appearance.

🔍 Characteristics of Alloy Steel

  • High Performance: By adding various alloying elements, alloy steel exhibits enhanced mechanical properties, such as improved strength, toughness, and wear resistance.
  • Enhanced Corrosion Resistance: Certain alloying elements (such as chromium, nickel, molybdenum) significantly improve corrosion resistance, making it suitable for harsh environments.
  • High Cost: Due to the use of alloying elements and complex processing, alloy steel is more expensive than carbon steel.

 

🔍 Common Grades and Uses of Alloy Steel

Grade

Standard

Applications

SCM440

JIS

Automobile transmission shafts, gears, connecting rods

4140

ASTM

Mechanical parts, oil drilling tools

42CrMo

GB

High-strength bolts, molds, engineering machinery parts

 

🔍 Heat Treatment of Alloy Steel

  • Quenching: Improves hardness and wear resistance.
  • Tempering: Eliminates stress after quenching and increases toughness.
  • Annealing: Reduces hardness, improves machinability.

🔍 Application Fields of Alloy Steel

  • Automotive Industry: Used to manufacture gears, axles, connecting rods, and other parts that require high strength and wear resistance.
  • Machinery Manufacturing: Ideal for high-load, high-speed, and high-wear mechanical components.
  • Petrochemical Industry: Used in high-pressure vessels, pipelines, and equipment components resistant to high temperatures and corrosion.
  • Aerospace: Advanced alloy steels are used in aircraft structural parts and engines.

 

📌 Summary

Alloy steel enhances its mechanical and corrosion-resistant properties by adding alloying elements, making it an indispensable material in fields requiring high performance. Although the cost is relatively high, its excellent performance makes it irreplaceable in many critical components.

🔧 Carbon Steel vs Alloy Steel vs Stainless Steel

Type

Characteristics

Cost

Application Range

Carbon Steel

Low cost, good machinability, prone to rust

✅ Low

Structures, machinery, piping

Alloy Steel

Contains alloying elements such as Cr/Mo, performance can be tailored

Medium

High-strength parts, pressure equipment

Stainless Steel

Excellent corrosion resistance, high cost

❌ High

Food, chemical, medical equipment

Summary

Required Characteristics

Recommended Carbon Steel

Good weldability and machinability

1018 / S20C / A36

Medium strength and heat treatability

1045 / S45C

High hardness and wear resistance

SK85 / SK95

Pressure vessels

A516 Gr.70 / A106B

Structural components

A36 / S25C